Tag Archives: Mud Shale Shaker Manufacturer
Shale Shaker Common Problems: Causes, Symptoms, and Practical Solutions
Efficient solids control starts with identifying and addressing shale shaker common problems early. From screen blinding and excessive vibration to uneven flow and motor faults, many issues can affect drilling fluid treatment. In this guide, we walk through the typical problems operators face and provide clear solutions to restore stable shaker performance.
1. Screen Blinding
- Symptoms: Reduced fluid throughput; Wet solids discharge; Mud pooling on screen deck
- Causes: Fine or sticky solids; Incorrect screen mesh; Low vibration intensity
- Solutions: Switch to a different mesh or composite screen; Increase G-force or deck angle as allowed; Add pre-treatment equipment for heavy solids
2. Premature Screen Damage
- Symptoms: Tears, broken mesh, frame cracks; Frequent screen replacements
- Causes: Over-tensioning; Feeding heavy cuttings directly; Using incompatible screen types
- Solutions: Follow proper screen tensioning steps; Install flow distribution box or buffer plate; Use screens recommended by equipment manufacturer
3. Abnormal Vibration
- Symptoms: Excessive shaking; Loud noise or motor overheating
- Causes: Imbalanced vibrator motors; Worn bearings; Loose mounting bolts
- Solutions: Check motor rotation direction and phase;Inspect bearings and replace if needed;Re-torque all structural fasteners
4. Poor Separation Performance
- Symptoms: Solids bypassing the screen; Mud quality not meeting requirements
- Causes: Wrong screen mesh; Low deck angle; Worn vibration motors
- Solutions: Use suitable mesh and panel type; Adjust deck angle to recommended range; Verify G-force output from motor assembly
5. Uneven Flow Distribution
- Symptoms: One side overloaded; Dry zone and flood zone on same panel
- Causes: Improper positioning of feed pipe; Inconsistent tank level; Unstable pump output
- Solutions: Center the feed inlet; Maintain steady tank level; Use flow control valves or replace faulty pump
6. Motor Overheating
- Symptoms: Hot casing; Thermal trips
- Causes: Wrong voltage; Unbalanced load; Blocked ventilation
- Solutions: Verify power supply; Inspect eccentric weights; Clean motor cooling system
7. Excessive Wear on Shaker Deck
- Symptoms: Deck grooves, corrosion, bolt loosening
- Causes: Using incompatible screen frame materials; High G-force operation over long periods
- Solutions: Install rubber deck seals or cushions; Reduce vibration settings within equipment limits
Conclusion
Understanding common shale shaker common problems helps drilling teams diagnose faults quickly and maintain stable operation. Regular inspection, proper screen selection, and correct installation all play a key role in preventing downtime and improving solids control efficiency.
Mud Shale Shaker
Mud shale shaker is a kind of equipment commonly used for solid-liquid separation, mainly used to screen and filter solid particles in mud, commonly used in oil drilling, coal mines, construction sites and other industries. The slurry shaker screen separates the solid particles in the slurry through the shaker screen, so as to realize the treatment of waste sludge and the separation of liquid and solid.
TR Solids Control is a manufacturer of mud shale shakers
The shale shaker consists of a screen and an oscillator. The working principle of the mud shaker is to generate force through the rotating motion of the vibrating motor, which causes the mud to vibrate on the screen.
The use of slurry shale shaker helps to improve the efficiency of slurry treatment, reduce waste disposal costs, protect the environment. When using a slurry shaker, you need to pay attention to regular cleaning and maintenance of the equipment to ensure that it is working properly.
TR Solids Control is a professional manufacturer of mud shale shakers and solid control equipment. TR can provide replacement mud shale shaker of derrick, swaco mongoose shakers. If you need any one model drilling shale shaker, TR solid control will provide you with a high quality mud solids control equipment. We can also customize the shale shaker for your requirements.
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Contact Us:TR Solids Control
Sales office：No.10 West of North 2nd Ring Road Xi’an City, Shaanxi Province.
Manufacture: No.2 Goods yard road Xianyang City, Shaanxi Province.
Tel：+86-29-86332919
Call：+86-15339143604
E-mail：sales@trsolidscontrol.com
